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Setup Change Scheduling for Semiconductor Packaging Facilities Using a Genetic Algorithm With an Operator Recommender

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๐Ÿ“‹ ๋…ผ๋ฌธ์˜ ์ •๋ณด๋ฅผ ์•Œ๋ ค์ฃผ์„ธ์š”.

  • Setup Change Scheduling for Semiconductor Packaging Facilities Using a Genetic Algorithm With an Operator Recommender
  • Beom-suk Chung, Junseok Lim, In-Beom Park, Jonghun Park, Minseok Seo, and Jinwook Seo
  • IEEE TRANSACTIONS ON SEMICONDUCTOR MANUFACTURING
  • VOL. 27, NO. 3, AUGUST 2014

๐Ÿ“ƒ Abstract(๋ณธ๋ฌธ)

Semiconductor manufacturers are increasingly assembling multiple chips into a single package to maximize the capacity of flash memories. Multiple-chip products (MCPs) require repetitive visits to assembly stages and incur frequent setup changes. As utilization of packaging facilities decreases due to the introduction of MCPs, research on scheduling of packaging facilities is becoming more important than ever. In this paper, we propose a novel framework to find a good schedule for semiconductor packaging facilities by focusing on bottleneck stages while satisfying practical operational constraints. A genetic algorithm-based sequence optimizer is employed, and construction and performance evaluation of a schedule are separately addressed by a simulator. Furthermore, a recommender is proposed to accelerate convergence of the optimizer. Experimental results show that the proposed approach performs better than the other existing methods while successfully reducing computation time.

๐Ÿ”Ž ์–ด๋–ค ๋…ผ๋ฌธ์ธ์ง€ ์†Œ๊ฐœํ•ด์ฃผ์„ธ์š”.

  • ๋ฐ˜๋„์ฒด ์ƒ์‚ฐ๋ผ์ธ์˜ ๋‹ค์ค‘์นฉ ๊ณต์ •(MCPs)๊ณผ ๊ฐ™์€ ์žฌ์œ ์ž… ํ๋ฆ„์ด ์กด์žฌํ•˜๋Š” FJSP์„ ํ•ด๊ฒฐํ•  GA๋ฅผ ์ œ์•ˆํ•ฉ๋‹ˆ๋‹ค.
  • ์œ ์ „์—ฐ์‚ฐ ์ถ”์ฒœ๊ธฐ ๊ฐ™์€ ๋ฐฉ๋ฒ•๋“ฑ์˜ ๋‹ค์–‘ํ•œ ๋ฐฉ๋ฒ•๋“ค์ด ์‚ฌ์šฉ๋œ ๊ฒƒ ๊ฐ™์€๋ฐ, ํฅ๋ฏธ๋กœ์šด ์ ‘๊ทผ์ธ ๊ฒƒ ๊ฐ™์Šต๋‹ˆ๋‹ค.
  • setup time๊ณผ ์žฌ์œ ์ž… ํ๋ฆ„์˜ ๊ด€์ ์—์„œ ์–ด๋–ค์‹์œผ๋กœ ๋ฉ”ํƒ€ํœด๋ฆฌ์Šคํ‹ฑ์ด ์ ‘๊ทผํ•ด์•ผํ•˜๋Š”์ง€๋ฅผ ์ค‘์ ์ ์œผ๋กœ ๋ณผ ์˜ˆ์ •์ž…๋‹ˆ๋‹ค.

๐Ÿ”‘ ํ•ต์‹ฌ ํ‚ค์›Œ๋“œ๋ฅผ ์ ์–ด์ฃผ์„ธ์š”.

  • Flexible job shop scheduling, Genetic algorithm, Recommendation, Semiconductor packaging, Sequence dependent setup.

๐Ÿ“Ž URL

๐Ÿ’ก ๋ฐฉ๋ฒ•์€ ๋ฌด์—‡์ž…๋‹ˆ๊นŒ?

  • Multi object๋ฅผ ๋‹ฌ์„ฑํ•  ์ˆ˜ ์žˆ๋Š” Optimizer + Simulator + Recommander์˜ ํ˜•ํƒœ๋ฅผ ์ง€๋‹Œ GA๊ธฐ๋ฐ˜ ๋ฐฉ๋ฒ•์„ ์ œ์•ˆํ•ฉ๋‹ˆ๋‹ค.
    • Optimizer(SCO)๋Š” ๋ฌธ์ œ๋ฅผ Sequence dependent setup time์„ ์ง€๋‹Œ FJSP ๋ฌธ์ œ๋กœ ๋ชจ๋ธ๋งํ•˜๋ฉฐ, ๋‹ค์–‘ํ•œ ์œ ์ „์—ฐ์‚ฐ์ž๋ฅผ ์‚ฌ์šฉํ•˜๋Š” GA์ด๋‹ค.
    • Simulator๋Š” Feasibleํ•œ Schedule์„ ์ƒ์„ฑํ•˜๊ณ , ์„ฑ๋Šฅ ํ‰๊ฐ€๋ฅผ ๋‹ด๋‹นํ•œ๋‹ค.
    • Recommander(SOR)๋Š” Optimizer์˜ ์ˆ˜๋ ด ์†๋„๋ฅผ ๊ฐ€์†ํ™”ํ•˜๊ธฐ ์œ„ํ•ด ์œ ์‚ฌ์„ฑ ๊ธฐ๋ฐ˜์˜ ์œ ์ „์—ฐ์‚ฐ์ž๋ฅผ ์ถ”์ฒœํ•ด์ค€๋‹ค.

๐Ÿ“ˆ ์‹คํ—˜๊ณผ ๊ทธ ๊ฒฐ๊ณผ๋Š” ์–ด๋–ป์Šต๋‹ˆ๊นŒ?

  • Multi objective๋ฅผ ๊ณ ๋ คํ•˜๊ธฐ ๋•Œ๋ฌธ์— ์ •๋ง ๋‹ค์–‘ํ•œ ํ‰๊ฐ€์ง€ํ‘œ๊ฐ€ ์กด์žฌํ•ฉ๋‹ˆ๋‹ค.
    • ์„ค๋น„ ๊ฐ€๋™์„ฑ(Fu)๊ณผ Setup changes score(Fs)๊ฐ€ ์ฃผ์š”ํ•œ ์ง€ํ‘œ์ด๊ณ  ๊ทธ ์™ธ์—๋„ ์œ ํœด์‹œ๊ฐ„์ด๋‚˜ Total tardiness ๋“ฑ๊ณผ ๊ด€๋ จ๋œ ์ง€ํ‘œ๋„ ์žˆ์Šต๋‹ˆ๋‹ค.
  • ์‹คํ—˜์„ ์œ„ํ•ด ๊ฐ„๋‹จํ•œ ๋ฐ์ดํ„ฐ์…‹๊ณผ ๋ณต์žกํ•œ ๋ฐ์ดํ„ฐ์…‹ 2๊ฐœ๋ฅผ ์ค€๋น„ํ–ˆ๊ณ , SCO์™€์˜ ๋น„๊ต๊ตฐ์€ DCM(Defersha & Chen's method)๊ณผ BTSL(Balancing Task Sequence List)์„ ๊ฐ€์ ธ์™”์Šต๋‹ˆ๋‹ค. ๊ฐ ํŒŒ๋ผ๋ฏธํ„ฐ์™€ ๋ฌธ์ œ๋ฅผ ๋ฐ”๊ฟ”๊ฐ€๋ฉด์„œ ๋‹ค์–‘ํ•œ ์ง€ํ‘œ๋ฅผ ๊ธฐ์ค€์œผ๋กœ ์‹คํ—˜ํ–ˆ์Šต๋‹ˆ๋‹ค.
    • ๋ชจ๋“  ๊ฒฝ์šฐ์—์„œ ์ œ์•ˆ๋œ ์•Œ๊ณ ๋ฆฌ์ฆ˜์ธ SCO๊ฐ€ ๋” ์ข‹์€ ์„ฑ๋Šฅ์„ ๋ณด์—ฌ์ฃผ์—ˆ์Šต๋‹ˆ๋‹ค. ๋˜, multi objective๋ฅผ ํŽธํ–ฅ์—†์ด ํšจ๊ณผ์ ์œผ๋กœ ๋‹ฌ์„ฑํ•จ์„ ๋ณผ ์ˆ˜ ์žˆ์—ˆ์Šต๋‹ˆ๋‹ค.
    • SCO์™€ SCO+SOR์„ ๋น„๊ตํ•˜๋ฉด์„œ Computaional time table์„ ํ†ตํ•ด Recommander๊ฐ€ GA์†๋„๋ฅผ ๊ฐ€์†ํ™”์‹œํ‚ค๋Š” ๊ฒƒ์„ ์ž…์ฆํ–ˆ์Šต๋‹ˆ๋‹ค.

๐Ÿ“‚ ์ฐจํ›„ ์—ฐ๊ตฌ๋ฐฉํ–ฅ ๋ฐ ๋ณด์™„์ ์€ ๋ฌด์—‡์ž…๋‹ˆ๊นŒ?

  • Packaging ๋ฟ ์•„๋‹ˆ๋ผ Wafer ๊ด€๋ จ ๊ณต์ •๊นŒ์ง€ ํ”„๋ ˆ์ž„์›Œํฌ๋ฅผ ํ™•๋Œ€ํ•ด ๋ณผ ์ˆ˜ ์žˆ์„ ๊ฒƒ ๊ฐ™์Šต๋‹ˆ๋‹ค.

๐Ÿ‘ novelty์™€ ๋…ผ๋ฌธ์„ ํ†ตํ•ด ๋ฐฐ์šด ๊ฒƒ์€ ๋ฌด์—‡์ž…๋‹ˆ๊นŒ?

  • ์žฌ์œ ์ž… ํ๋ฆ„์ด ์กด์žฌํ•˜๋ฉฐ Setup time์ด ์กด์žฌํ•˜๋Š” ๋ฐ˜๋„์ฒด ๊ณต์ •์—์„œ์˜ FJSP๋ฅผ ํ•ด๊ฒฐํ•˜๊ธฐ ์œ„ํ•œ ์ ‘๊ทผ์„ ๋ฐฐ์šธ ์ˆ˜ ์žˆ์—ˆ์Šต๋‹ˆ๋‹ค.
  • ๋‹ค์–‘ํ•œ ๋ชฉ์ ํ•จ์ˆ˜์˜ ์ตœ์ ํ™”๋ฅผ ์œ„ํ•œ ์ ‘๊ทผ์— ๋Œ€ํ•ด์„œ ๋ณผ ์ˆ˜ ์žˆ์—ˆ์Šต๋‹ˆ๋‹ค.

โžฟ ๊ถ๊ธˆํ•œ ์ ์ด๋‚˜ ์ถ”๊ฐ€๋กœ ์ฝ์œผ๋ฉด ์ข‹์€ ๋ ˆํผ๋Ÿฐ์Šค๊ฐ€ ์žˆ์Šต๋‹ˆ๊นŒ?

  • DB training ๋•Œ๋ฌธ์ธ์ง€๋Š” ๋ชจ๋ฅด๊ฒ ๋Š”๋ฐ SCO+SOR์ด ์•„๋‹Œ SCO๋ฅผ ๋””ํดํŠธ๋กœ ๋น„๊ตํ•œ๊ฑด์ง€ ๊ถ๊ธˆํ•ฉ๋‹ˆ๋‹ค.
  • ๋‹ค๋ฅธ ๋ฐฉ๋ฒ•๋“ค๊ณผ Computational time๋„ ๋น„๊ตํ•ด์ฃผ์—ˆ์œผ๋ฉด ์ข‹์•˜์„ ๊ฒƒ ๊ฐ™์Šต๋‹ˆ๋‹ค.