Optics Workbench

Geometrical optics for FreeCAD.
Performs simple raytracing through your FreeCAD objects.

Installation

Auto Installation

Optics workbench is available through the FreeCAD Addon Manager

Manual Installation

Expand to view manual installation instructions

cd ~/.FreeCAD/Mod/ 
git clone https://github.com/chbergmann/OpticsWorkbench.git

Important Note

Once Optics workbench is installed, FreeCAD will need to be restarted. When you restart FreeCAD, "Optics Workbench" workbench should now show up in the workbench dropdown list.

Getting started

Create some FreeCAD design objects. For 2D simulation Sketches will do the job.
Select one or more of your design objects and then create Optical Mirror to let your objects act as mirrors
Select one or more of your design objects and then create Optical Absorber to let your objects act as black walls for the light rays
Select one or more of your design objects and then create Optical Lenses to let your objects act as lenses. Lenses should be closed shapes. Select a material in the Lens properties or provide a refraction index.
Add some source of light (Ray, Beam).

Tools

Ray (monochrome)

A single ray for raytracing
Parameters:

Power: On or Off
Spherical: False=Beam in one direction, True=Radial or spherical rays
BeamNrColumns: Number of rays in a beam per row
BeamNrRows: Number of rays in a beam per column
BeamDistance: Distance between two beams
HideFirstPart: Hide the first part of every ray that comes from the source and goes to the first point of reflection/refraction/nirvana
MaxRayLength: Maximum length of a ray
MaxNrReflections: Maximum number of reflections. This prevents endless loops if the ray is inside a mirror box.

Ray (sun light)

A number of rays with different wavelengths of visible light.
The rays overlap. If they hit a lens, they will be dispersed. See Example - Dispersion below.

2D Beam

A row of multiple rays for raytracing
Parameters:

Ray. BeamNrColumns must be > 1 to get a beam

2D Radial Beam

Rays coming from one point going to all directions in a 2D plane
Parameters:

Ray. BeamNrColumns must be > 1 and BeamNrRows=1 and Spherical=True to get a radial beam

Spherical Beam

Rays coming from one point going to all directions
Parameters:

Ray. BeamNrColumns and BeamNrRows must be > 1 Spherical=True to get a spherical beam

Optical Mirror

The FreeCAD objects in parameter Base will act as mirrors
Select some FreeCAD objects, then create Optical Mirror
After a ray or beam has been added, a parameter Hits From Ray/Beam... will appear.
This is a counter of how many reflections you have from each ray.
Important note: Do not modify this value.

Optical Absorber

The FreeCAD objects in parameter Base will swallow the rays of light.

Select some FreeCAD objects
Create Optical Absorber
After a ray or beam has been added, a parameter Hits From Ray/Beam... will appear. This is a counter of how many rays have hit this absorber. Important note: Do not modify this value.

Hit coordinates from ... (read only) records the position of each LIGHT RAY when it hits. This way, it is possible to visualize the image on the absorber in a XY diagram.

To show an XY plot, open a python console and type:

import OpticsWorkbench
OpticsWorkbench.plot_xy(App.ActiveDocument.Absorber)

$Diffraction grating$ Diffraction grating

The FreeCAD objects in parameter Base will do simple 1D grating simulation to the very superb OpticsWorkbench.
Raytracing of simple 1D gratings is done following Ludwig 1973

For this approach, rays now have the additional attribute order, which is taken into account when hitting an object specified as optical grating. Utilizing this it is possible to simulate multiple orders of diffraction at one grating by generating rays with the same wavelength but in a different order.

Gratings are defined by their:

type:
- reflection
- transmission with diffraction at 1st surface
- transmission with diffraction at 2nd surface
line spacing
line direction as specified by a hypothetical set of planes intersecting the body and generating the lines as intersecion cuts
attribute "order"
Additionally, for transmission gratings a refractive index should be provided.

Diffraction at a grating object can be specified to be calculated using the order defined by the ray, or by the hit grating, allowing for multiple diffractions of different orders at multiple gratings beeing hit in the path of a single ray.
Note that due to the specific type of this approach to simulate diffraction gratings, one quickly ends up with a large quantity of rays or even sunrays, which consequently heavily increases calculation time.
Also note that bugs in the code might of course be present, however in my testing diffraction (at least for reflection and transmission gratings without taking into account different indices of refactions) is simulated accurately.

Above: illustrates a simple reflection grating with 500 lpm hit by sunray. Planes with normal 010 indicate the set of intersecting planes used to define the grating lines direction.

Above: shows the same body, defined as transmission grating. Note that the diffraction happens at the 2nd surface as specified by the grating type. Differences in refractive indices are taken into account.

Above 2 screenshots show that non-planar bodies can also be used in the example of a concave reflection grating. A STEP file for a thorlabs concave mirror is used and set as a grating with 500 lpm. Sunray of 1st and 2nd order are shown.

Above: an example of a simple echelle spectrometer using a R2 52.91 lpm grating and a set of sunrays from order -47 to -82 (each order comprises ~5-10 nm, sampled by 15 rays around a center wavelength from blue to red) and a flint glass prism. Collimation and camera optics are thorlabs STEP files and a transparent absorber shows the resulting echelle spectrum. Entrance into the spectrometer design is by a 50 mu slit. This is an example with very long calculation time due to the high number of rays. Note that the sign of the order is not intuitive. If an error occurs stating that complex numbers are not supported, while diffraction with this order is considered valid by the user, try to change the sign of the order.

Optical Lens

The FreeCAD objects in parameter Base will act as lenses

Select some FreeCAD objects
create Optical Lens
The Refration Index has to be provided. The parameter Material contains a list with pre defined refraction indexes.
After a ray or beam has been added, a parameter Hits From Ray/Beam... will appear. This is a counter of how many refractions you have from each ray.
Important note: Do not modify this value.

Switch off lights

Switches off all Rays and Beams

(Re)start simulation

Switches on and recalculates all Rays and Beams

Example - 2D

Example - 3D

Example - Dispersion

Issues and Troubleshooting

see issues on Github

Discussion

Please offer feedback or connect with the developer via the dedicated FreeCAD forum thread.

License

GNU Lesser General Public License v3.0 (LICENSE)

NemoAndrea/OpticsWorkbench