/low_cost_robot

Primary LanguagePythonMIT LicenseMIT

$250 Robot Arm

This repository contains the files to build and control a low-cost robot arm that costs about $250. You can also build a second robot arm (the leader arm) to control the other arm (the follower arm). The design of the leader is inspired by the GELLO project but is simpler to build. This robot arm uses Dynamixel XL430 and Dynamixel XL330 servo motors. The XL430 motors are almost twice as strong and are used for the first two joints. The XL330 motors are weaker but weigh only 18g each. This makes the arm very lightweight and fast. Dynamixel sells the U2D2 adapter to connect the servos to a computer. However, this is very expensive and the latency is very high. This build uses another cheaper adapter board instead. The robot arm can be controlled with the Dynamixel SDK: pip install dynamixel-sdk

Robot Arm

Follower Arm

Required Materials

Part Cost Buying link Specs
2x Dynamixel xl430-w250 $100 https://www.robotis.us/dynamixel-xl430-w250-t/ https://emanual.robotis.com/docs/en/dxl/x/xl430-w250/
4x Dynamixel xl330-m288 $96 https://www.robotis.us/dynamixel-xl330-m288-t/ https://emanual.robotis.com/docs/en/dxl/x/xl330-m288/
XL330 Idler Wheel $10 https://www.robotis.us/fpx330-h101-4pcs-set/
XL430 Idler Wheel $7 https://www.robotis.us/hn11-i101-set/
Serial bus servo driver board $10 https://a.co/d/7C3RUYU
Voltage Reducer $4 https://a.co/d/iWJlp6A
12V Power Supply $12 https://a.co/d/40o8uMN
Table Clamp $6 https://a.co/d/4KEiYdV
Wires $7 https://a.co/d/hQfk2cb

There is usually a 10% discount code for the robotis shop. It might also help to add some grip tape to the gripper (e.g. https://a.co/d/dW7BnEN). A USB-C cable is necessary to connect the servo driver board to a computer. follower

Assembly

Video of the assembly: https://youtu.be/RckrXOEoWrk

  1. Print all parts with a 3D printer. The STL files are in hardware/follower/stl. The parts are designed to be easy to print. Only the moving part of the gripper needs supports.
  2. Assemble the arm without the base. Make sure that the servos are fixed in the same position as in the CAD. The servo horn should be in the default position when screwed in.
  3. Solder wires onto voltage reducer. Input should be connected to female connectors and the output to male connectors.
  4. Screw the voltage reducer and the servo driver board onto the base
  5. Screw the base onto the arm
  6. Connect D, V, and G ports on the driver board to the shoulder rotation servo
  7. Connect the shoulder rotation servo to the shoulder lift servo
  8. Connect the input for the voltage reducer to V and G ports on the driver board
  9. Connect the output of the voltage reducer and the remaining D port of the driver board to the elbow servo
  10. Connect the driver board to the power supply
  11. Connect the driver board to a computer (should work with Linux and macOS)
  12. Figure out the device name (e.g. /dev/tty.usbmodem57380045631) ls /dev/tty.*
  13. Scan the device with Dynamixel Wizard
  14. Connect to an XL330 servo and view the input voltage. Adjust the screw on the voltage reducer until the input voltage is 5V.
  15. Set the servo ids to 1 for the shoulder to 5 for the gripper servo
  16. Set the baudrate to 1M for all servos.

Leader Arm

Required Materials

Part Cost Buying link Specs
6x Dynamixel xl330-w077 $144 https://www.robotis.us/dynamixel-xl330-m077-t/ https://emanual.robotis.com/docs/en/dxl/x/xl330-m077/
Serial bus servo driver board $10 https://a.co/d/7C3RUYU
5v Power Supply $6 https://a.co/d/5u90NVp
Table Clamp $6 https://a.co/d/4KEiYdV
XL330 Frame $7 https://www.robotis.us/fpx330-s101-4pcs-set/

leader

The assembly of the leader arm is simpler since all motors use 5v. The gripper is replace by a handle and a trigger. During use, a small torque can be applied to the trigger so that it opens by default. The GELLO design uses a spring for this purpose but it is much more difficult to assemble. The teleoperation.py script can be used to test the arms. However, the device names might have to be adjusted.