BeagleMic 16-channel PDM Audio Capture

Introduction

Ever wanted to record audio from 16 PDM microphones simultanously? Now you can with a BeagleMic running on a PocketBeagle or BeagleBone AI

Yes, you could opt for the much simpler I2S microphones. But then you won't have fun writing assembly to capture and process sixteen digital signals at more than 2MHz sample rate.

Audio can be routed to BeagleBone's USB gadget driver. Multichannel audio data can be recorded from a regular PC just as you would record from any other USB microphone. See the section about Buildroot image below.

Current firmware supports:

Feature	16 Channel Mode	8 Channel Mode
PDM Bit Clock	2,273 MHz	3,448 MHz
PCM Output Bits Per Sample	16 bps	24 bps
PCM Output Sample Rate	31888 Samples/sec	26940 Samples/sec

Freedom

To the best of my knowledge, the entire HW design is Open Hardware and designed with the libre KiCad software. The entire firmware stack is free software, and is built by free toolchains.

Please report any closed components you notice.

Hardware

The schematic is simple. PDM microphones' digital outputs are connected directly to the PRU input pins. The PRU also drives the bit clock. I have tested on PocketBeagle and BeagleBone AI.

PocketBeagle	BBAI	PRU Pin	Type	Signal
P2.24	P9.11	R30_14	Output	PDM Bit Clock
P1.36	P8.44	R31_0	Input	MIC0 and MIC1 Data
P1.33	P8.41	R31_1	Input	MIC2 and MIC3 Data
P2.32	P8.42	R31_2	Input	MIC4 and MIC5 Data
P2.30	P8.39	R31_3	Input	MIC6 and MIC7 Data
P1.31	P8.40	R31_4	Input	MIC8 and MIC9 Data
P2.34	P8.37	R31_5	Input	MIC10 and MIC11 Data
P2.28	P8.38	R31_6	Input	MIC12 and MIC13 Data
P1.29	P8.36	R31_7	Input	MIC14 and MIC15 Data

Optionally, high-level software may visualize detected audio direction using a stripe of 16 LEDs hooked to two 74HC595 shift registers:

PocketBeagle	PB GPIO	BBAI	BBAI GPIO	Signal
P2.25	gpio2_9	P9.30	gpio5_12	DS
P2.29	gpio1_7	P9.28	gpio4_17	SHCP
P2.31	gpio1_19	P9.23	gpio7_11	STCP

For each microphone pair, one microphone is configured to output data on the rising clock edge, and the other is configured to output data on the falling edge. This way we need only 8 input GPIOs to capture data from all 16 microphones.

Microphone breakout board and a PocketBeagle Cape are provided in KiCad format.

Unfortunately the breakout board is essential for a home DIY user like me, since all PDM microphones I could find are BGA. There are numerous youtube guides how to solder BGAs at home using a skillet or a toaster oven.

Software

PRU0 takes care of driving the PDM bit clock and capturing the microphone bit data. It then runs a CIC filter to convert PDM to PCM, and feeds PCM data to PRU1.

PRU0 has two alternative modes of operation. For 16 channels it executes 2 integrator and 2 comb stages for CIC filtering. Whereas for 8 channels it does 3.

PRU1 is retransmitting PCM data from PRU0 down to the ARM host. RPMSG is used for control commands. Shared DDRAM buffers are used for audio data.

Host audio driver presents a standard ALSA audio card, so that arecord and other standard tools can be readily used.

Running The Example on PocketBeagle

# Build kernel module
sudo apt update
sudo apt install build-essential linux-headers-`uname -r`
cd driver
make
# Install kernel module
sudo cp beaglemic.ko /lib/modules/`uname -r`/kernel/drivers/rpmsg/
sudo depmod -a

# Load the driver
sudo modprobe beaglemic

# Build PRU firmware
cd pru
make
# Start the new PRU firmware
sudo ./start.sh

# Record audio
arecord  -r31888  -c16 -f S16_LE -t wav out.wav
arecord  -r26940  -c8 -f S32_LE -t wav out.wav
# Hit Ctrl+C to stop.

Running The Example on BeagleBone AI

# Prebuilt DTBO for BB AI is provided in this repo. For corresponding
# source change, see driver/0001-Initial-BeagleMic-DTS-for-BBAI.patch
sudo cp driver/am5729-beagleboneai-beaglemic.dtb /boot/dtbs/`uname -r`/
sudo sed -i -e 's@#dtb=@dtb=am5729-beagleboneai-beaglemic.dtb@g' /boot/uEnv.txt
sync
sudo reboot

# Build kernel module
sudo apt update
sudo apt install build-essential linux-headers-`uname -r`
cd driver
make
# Install kernel module
sudo cp beaglemic.ko /lib/modules/`uname -r`/kernel/drivers/rpmsg/
sudo depmod -a

# Load the driver
sudo modprobe beaglemic

# Build PRU firmware
cd pru
make
# Start the new PRU firmware
sudo ./start-bbai.sh

# Record audio. Use second audio card, since first one is
# the onboard HDMI.
arecord -D hw:CARD=BeagleMic -r31888  -c16 -f S16_LE -t wav out.wav
arecord -D hw:CARD=BeagleMic -r26940  -c8 -f S32_LE -t wav out.wav
# Hit Ctrl+C to stop.

Folder Structure

beaglemic-cape - Universal cape for BeagleBone AI, PocketBeagle and iCE40HX8K-EVB.
driver - Host ALSA audio driver.
inmp621-breakout - INMP621 Microphone breakout. Designed to be optionally used with beaglemic-cape.
libs - Library code. Currently contains code to drive LED ring for beaglemic-cape.
pru - PRU firmware.

Further Work

A few ideas to improve the design:

Move comb filters to PRU1, and try to add more integrators in PRU0.
Clean-up the cape PCB.
- If possible, leave headers for Class-D output from spare PRUs.
Migrate to latest kernel 5.10.

Buildroot Image With USB UAC2 Gadget Mode

The above installation and build instruction steps can be daunting. A buildroot configuration for PocketBeagle is available to automate them, and add a bit more.

The buildroot image is small (about 6MB). It initializes the BeagleMic audio driver, and links it to the UAC2 USB Gadget driver. Your BeagleMic PocketBeagle is presented as USB multichannel microphone, so that a regular PC can capture and run desired audio algorithms.

You need to download the beaglemic and buildroot.org GIT trees in separate directories. Then, when building from the buildroot directory you need to provide the beaglemic path via BR2_EXTERNAL environment variable. Example commands:

git clone --depth=1 git://git.busybox.net/buildroot
git clone --depth=1 https://gitlab.com/dinuxbg/beaglemic

cd buildroot
git checkout 2021.05.3  # Last BR release with kernel 4.19
export BR2_EXTERNAL=`realpath ../beaglemic/buildroot/`
make beaglemic_pb_defconfig
make -j`nproc`

Above should result in a small SDCard image which you can flash. Be sure to get the /dev/sdX right for your SD/MMC card reader.

sudo dd if=output/images/sdcard.img of=/dev/sdX

When PocketBeagle boots and you connect it via USB to your host, you should be able to record:

arecord -D hw:CARD=BeagleMic -c8 -t wav -f S32_LE -r24000 out-8ch.wav

Audio Mode Configuration

Right now UAC2 Gadget is configured only for 8ch/32bps/24000kHz. With a few manual tweaks in buildroot/package/beaglemic-firmware/beaglemicd it can be switched to 16ch/16bps mode. I'm currently researching how I can make this configuration run-time, and how I can control the LED ring via USB.

References

Other Resources

Below are various other CIC implementations and PDM microphone boards I've stumbled upon.