/bloid40

A 40% Bluetooth ortholinear keyboard

GNU Affero General Public License v3.0AGPL-3.0

Bloid40

A Bluetooth-capable, QMK-powered, handwired, 40% ortholinear keyboard

Disclaimer: QMK isn't the best software for writing Bluetooth-supported keyboard firmware. I strongly recommend instead ZMK. ZMK is built from the ground up with Bluetooth in mind. As of 2023/10/16, QMK is patching its Bluetooth support, which is currently broken.

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The "Bloid40" keyboard is a handwired 40% Bluetooth-capable ortholinear keyboard. Victor Lucachi's open-sourced VOID 40 keyboard inspired this build, and is the source of this keyboard's portmanteau naming: "Bluetooth "+ "VOID40 "= "Bloid40". The exterior appearances of the Bloid40 and VOID40 are identical. The Bloid 40 features a different interior design for the bottom case, however, so that it can accommodate a Bluefruit 32u4 LE development board, instead of a controller with an Arduino Pro Micro footprint. The bottom case also has a fitting for the LiPoly battery, which powers the keyboard when unplugged, and also features a cut-out for a power switch, which can turn off the keyboard's connection to the battery. I'm grateful to Victor for sharing the solid body .step files of his case design. Remixing his design for Bluetooth support would have been very difficult otherwise. The two possible top casings—grid and MIT layouts—are identical to the VOID40's.

The firmware for the Bloid40 is rather different from the VOID40's, in order to support Bluetooth. In addition, the Bluefruit32u4's ATmega32u4 is clocked at 8 MHz, instead of 16 MHz. Both the Bloid40 and the VOID40 use the fantastic open-sourced QMK firmware. The firmware for the Bloid40 can be found here, on my hank branch of my fork of QMK.

The power circuitry on the Bluefruit microcontroller enables automatic recharging of the battery when the keyboard is plugged in—unless, of course, the battery is disconnected from the Bluefruit, via the hardware switch.

BOM

In addition to standard electronics equipment and access to a 3D-printer:

Item Price (USD) Quantity Source
Bluefruit 32u4 LE 28.29 1 DigiKey
1528-1517-ND
Lithium Ion Polymer battery* 9.95 1 DigiKey
1528-1838-ND
SPDT switch 0.65 1 DigiKey
EG1903-ND
EC11 Rotary Encoder** 1.48 1 DigiKey
PEC11-4215F-S0024-ND
Aluminum knob*** 7.74 1 DigiKey
226-1129-ND

*Note: You can swap out the LiPoly battery for some alternative one, but be careful. Adafruit recommends that you use one of their LiPoly batteries.

**Note: Any EC11 rotary encoder should do, doesn't have to be the particular model specified here.

***Note: This knob can be replaced with some other similarly sized knob meant for 6.00 mm diameter shafts.

For general guidance on handwiring keyboards, see this link, this link, and this link. All parts should press-fit into place, except for the battery. If you'd like, you can hot glue the battery into position, but I found that that's generally not necessary.

Known Issues

  • The spinning of a rotary encoder works well when the keyboard is plugged in, but relays extremely delayed signals when the keyboard is in Bluetooth mode. Curiously, pressing the rotary encoder while in Bluetooth mode results in the sending of the correct signal, with minimal delay. Pressing any of the regular keys while in Bluetooth mode does not result in any perceptible delay. Given this finickiness regarding Bluetooth + rotary encoder support in QMK, I uninstalled the rotary encoder from my build.
  • QMK does not support NKRO (n-key rollover) on Bluetooth builds.
  • When switching from Bluetooth to wired use, I would suggest completely disconnecting the Bluetooth from the computer. Simultaneous USB and Bluetooth connections will result in strangeness. For example, on Windows, keys will be registered twice—once via the USB connection, and again via the Bluetooth connection. On Linux (Ubuntu 18.04), simultaneous Bluetooth and USB connections result in perceptibly delayed keyboard presses.

Notes on Writing the Firmware

Lines 15-17 of info.json specifies the pin layout of the keyboard matrix. Make sure these lines are adjusted, so that the pin layout corresponds with your particular handwiring of the keyboard matrix to the Bluefruit's pins.

"matrix_pins": {
        "cols": ["F7", "F6", "F5", "F4", "F1", "F0", "D3", "B6", "D2", "B5", "D6", "B7"],
        "rows": ["D7", "C6", "D0", "D1"]
    },

To figure out what the pins are called (e.g. "F7", etc.), use the GPIO pin names, as shown in this diagram. Just remove the "P" prefix from each GPIO pin name.

bluefruit32u4_pinout

And just a small sidenote---make sure to specify the correct keymap. For example, my keymaps always default to hanhanhan-kim/keymap.c, and not to default/keymap.c. Use, as necessary, the -km flag when running your QMK commands.

Supplemental Photos

Some supplemental photos documenting the build and clarifying the above described features.

A photo of all the inside components positioned correctly:

bloid40_bottom_inside

Another photo of the insides, but with the handwired keyboard matrix:

bloid40_bottom_top_inside

A photo of the exterior backside, featuring the micro USB B port of the Bluefruit, and the slider switch for connecting and disconnecting the LiPoly battery to the microcontroller.

bloid40_switch