stm32-charger

Repurposes the openinverter main board as a buck or boost mode charger

Disclaimer

This project is not intended for newbies. You are working with grid voltages and that means if you touch ONE live part you get electrocuted. That means you might die. That means you might go to hell if you believe in it. The source code is presented only for educational purposes and whatever you do with it happens on you own risk!

Features

PI control of charger output current
Controller is quick enough to optimize power factor at least in boost mode
Control of either input or output relay
Control of an additional relay for precharging output caps

Pin map

Start input (PB6): start/stop charging
Mprot input (PA3): tie to 12V, measure you logic supply voltage
Emcystop input (PC7): tie to 12V optionally via an emergeny stop switch
BMS input (PC8): currently unused, might be used to stop charging via ChaDeMo signal in future
il1, il2 (PB0, PA5): output current sensor, connect them together on your board to keep the current limiter happy
udc (PC3): input or output voltage. Used for precharge in the former case
tmphs (PC4): heat sink temperature, used for fan control and over temperature shutdown
dcsw (PC13): closes when you hit start and udc >= udcsw
outc (formerly precharge) output (PB1): closes 4s after dcsw after precharging output caps to battery voltage
temp output (PB9): outputs PWM proportional to heatsink temperature
PWM1 positive (PA8): IGBT gate drive signal
PWM2 positive (PA9): PWM proportional to output current, I use it with a cheap modified voltmeter that displays current now

Operation

Configuration as always, go figure ;)
Start via button or "run" parameter
idclim is the maximum charge current
idcspnt is the requested charge current and is always capped at idclim
Current is set to 0 when tmphsmax is hit and restored when tmphsmax-5 is reached
When you hit start again, PWM is stopped and 1s later all relays are opened

Minimal ChaDeMo setup

The board uses the known CAN module from the inverter so you can map anything everywhere. Minimal ChaDeMo setup is thus:

can tx maxvtg 265 8 16 1
can tx opmode 265 40 3 2
can tx idclim 264 24 8 1
can rx idcspnt 258 24 8 32
can rx soc 258 48 16 16

Obviously this takes none of the safety measures into account

Compiling

You will need the arm-none-eabi toolchain: https://developer.arm.com/open-source/gnu-toolchain/gnu-rm/downloads The only external depedencies are libopencm3 and libopeninv. You can download and build this dependency by typing

make get-deps

Now you can compile stm32-sine by typing

make

And upload it to your board using a JTAG/SWD adapter, the updater.py script or the esp8266 web interface