/iono-pi-max-kernel-module

Iono Pi Max kernel module

Primary LanguageCGNU General Public License v3.0GPL-3.0

Iono Pi Max driver kernel module

Raspberry Pi OS Kernel module for Iono Pi Max - the industrial controller based on the Raspberry Pi Compute Module.

Usage examples, from the shell:

Close a relay:

$ echo 1 > /sys/class/ionopimax/digital_out/o1

Read the voltage on AV1:

$ cat /sys/class/ionopimax/analog_in/av1

Or using Python:

f = open('/sys/class/ionopimax/digital_out/o1', 'w')
f.write('1')
f.close()
print('Relay O1 closed')

f = open('/sys/class/ionopimax/analog_in/av1', 'r')
val = f.read().strip()
f.close()
print('AV1: ' + val)

Compile and Install

For installation on Ubuntu read this.

Make sure your system is updated:

sudo apt update
sudo apt upgrade

If you are using Iono Pi Max with a Raspberry Pi CM 4S and a 32-bit OS, add to /boot/firmware/config.txt (/boot/config.txt in older versions) the following line: [why?]

arm_64bit=0

Reboot:

sudo reboot

After reboot, install git and the Raspberry Pi kernel headers:

sudo apt install git raspberrypi-kernel-headers

Clone this repo:

git clone --depth 1 https://github.com/sfera-labs/iono-pi-max-kernel-module.git

Make and install:

cd iono-pi-max-kernel-module
make clean
make
sudo make install

Compile the Device Tree and install it:

dtc -@ -Hepapr -I dts -O dtb -o ionopimax.dtbo ionopimax.dts
sudo cp ionopimax.dtbo /boot/overlays/

Add to /boot/firmware/config.txt (/boot/config.txt in older versions) the following line:

dtoverlay=ionopimax

The 99-ionopimax-serial.rules udev rule makes sure the USB dev connected to Iono's RS-485 (or RS-232 if inverted) interface is always available under /dev/ionopimax-serial:

sudo cp 99-ionopimax-serial.rules /etc/udev/rules.d/

Optionally, to be able to use the /sys/class/ionopimax/ files not as super user, create a new group "ionopimax" and set it as the module owner group by adding an udev rule:

sudo groupadd ionopimax
sudo cp 99-ionopimax.rules /etc/udev/rules.d/

and add your user to the group, e.g. for user "pi":

sudo usermod -a -G ionopimax pi

To enable SocketCAN support for the CAN FD/CAN 2.0 controller (MCP2518FD), add to /boot/firmware/config.txt (/boot/config.txt in older versions) the following line:

dtoverlay=mcp251xfd,spi0-0,interrupt=28

Reboot:

sudo reboot

Usage

After loading the module, you will find all the available devices under the directory /sys/class/ionopimax/.

The following paragraphs list all the possible devices (directories) and files coresponding to Iono Pi Max's features.

You can write to and/or read these files to configure, monitor and control your Iono Pi Max. The kernel module will take care of performing the corresponding GPIO or I2C operations. I2C transactions are automatically repeated in case of error and CRC validation is used when supported by the installed firmware (>= 1.4).

Files written in italic are configuration parameters. Those marked with * are not persistent, i.e. their values are reset to default after a power cycle. To change the default values use the /mcu/config file (see below).
Configuration parameters not marked with * are permanently saved each time they are changed, so that their value is retained across power cycles or MCU resets.
This allows to have a different configuration during the boot up phase, even after an abrupt shutdown. For instance, you may want a short watchdog timeout while your application is running, but it needs to be reset to a longer timeout when a power cycle occurs so that Iono Pi Max has the time to boot and restart your application handling the watchdog heartbeat.

Button - /sys/class/ionopimax/button/

File R/W Value Description
status R 0 Button released
status R 1 Button pressed
status_deb(pollable) R 0 Button debounced state released
status_deb(pollable) R 1 Button debounced state pressed
status_deb_ms R/W <val> Button debounce time in milliseconds. Default: 50
status_deb_cnt R/W <val> Button debounced presses count. Rolls back to 0 after 4294967295

Buzzer - /sys/class/ionopimax/buzzer/

File R/W Value Description
status R/W 0 Buzzer off
status R/W 1 Buzzer on
status W F Flip buzzer's state
beep W <t> Buzzer on for <t> ms
beep W <t_on> <t_off> <rep> Buzzer beep <rep> times with <t_on>/<t_off> ms periods. E.g. "200 50 3"

LED - /sys/class/ionopimax/led/

File R/W Value Description
l<n>_r R/W <val> Value (0 - 255) of red channel of RGB LED number <n> (1 - 5)
l<n>_g R/W <val> Value (0 - 255) of green channel of RGB LED number <n> (1 - 5)
l<n>_b R/W <val> Value (0 - 255) of blue channel of RGB LED number <n> (1 - 5)
l<n>_br R/W <val> Brightness value (0 - 255) of RGB LED number <n> (1 - 5)

Digital Inputs - /sys/class/ionopimax/digital_in/

File R/W Value Description
di<n> R 0 Digital input (DI) <n> (1 - 4) low
di<n> R 1 Digital input (DI) <n> (1 - 4) high

For each digital input, we also expose:

  • the debounced state
  • 2 debounce times in ms ("on" for high state and "off" for low state) with default value of 50ms
  • 2 state counters ("on" for high state and "off" for low state)

The debounce times for each DI has been splitted in "on" and "off" in order to make the debounce feature more versatile and suited for particular application needs (e.g. if we consider digital input 1, and set its debounce "on" time to 50ms and its debounce "off" time to 0ms, we just created a delay-on type control for digital input 1 with delay-on time equal to 50ms).
Change in value of a debounce time automatically resets both counters.
The debounce state of each digital input at system start is UNDEFINED (-1), because if the signal on the specific channel cannot remain stable for a period of time greater than the ones defined as debounce "on" and "off" times, we are not able to provide a valid result.

File R/W Value Description
di<n>_deb(pollable) R 1 Digital input <n> debounced value high
di<n>_deb(pollable) R 0 Digital input <n> debounced value low
di<n>_deb(pollable) R -1 Digital input <n> debounced value undefined
di<n>_deb_on_ms RW val Minimum stable time in ms to trigger change of the debounced value of digital input <n> to high state. Default value=50
di<n>_deb_off_ms RW val Minimum stable time in ms to trigger change of the debounced value of digital input <n> to low state. Default value=50
di<n>_deb_on_cnt R val Number of times with the debounced value of the digital input <n> in high state. Rolls back to 0 after 4294967295
di<n>_deb_off_cnt R val Number of times with the debounced value of the digital input <n> in low state. Rolls back to 0 after 4294967295

Digital Outputs - /sys/class/ionopimax/digital_out/

File R/W Value Description
pdc* R/W 0 Pulldown current disabled
pdc* R/W 1 Pulldown current enabled (factory default)
o<n> R/W 0 Relay (O) <n> (1 - 4) open
o<n> R/W 1 Relay (O) <n> (1 - 4) closed
o<n> R F Relay (O) <n> (1 - 4) fault while open
o<n> R S Relay (O) <n> (1 - 4) fault while closed
oc<n> R/W 0 Open collector (OC) <n> (1 - 4) open
oc<n> R/W 1 Open collector (OC) <n> (1 - 4) closed
oc<n> R F Open collector (OC) <n> (1 - 4) fault open
oc<n> R S Open collector (OC) <n> (1 - 4) short circuit

Digital I/O DTx - /sys/class/ionopimax/digital_io/

File R/W Value Description
dt<n>_mode R/W x DT <n> (1 - 4) line not controlled by kernel module
dt<n>_mode R/W in DT <n> (1 - 4) line set as input
dt<n>_mode R/W out DT <n> (1 - 4) line set as output
dt<n> R(/W) 0 DT <n> (1 - 4) line low. Writable only in output mode
dt<n> R(/W) 1 DT <n> (1 - 4) line high. Writable only in output mode

Analog Inputs - /sys/class/ionopimax/analog_in/

File R/W Value Description
enabled* R/W 0 Analog converter disabled (power off)
enabled* R/W 1 Analog converter enabled (factory default)
hsf* R/W 0 High speed filter for AV/AI inputs disabled (factory default)
hsf* R/W 1 High speed filter for AV/AI inputs enabled
av<n>_mode* R/W 0 AV <n> (1 - 4) input disabled (FW >= 1.3)
av<n>_mode* R/W U AV <n> (1 - 4) unipolar mode (range 0V - +20V) (factory default)
av<n>_mode* R/W B AV <n> (1 - 4) bipolar mode (range -10V - +10V)
av<n> R <val> AV <n> (1 - 4) voltage value in mV/100
ai<n>_mode* R/W 0 AI <n> (1 - 4) input disabled (FW >= 1.3)
ai<n>_mode* R/W U AI <n> (1 - 4) unipolar mode (range 0mA - +20mA) (factory default)
ai<n>_mode* R/W B AI <n> (1 - 4) bipolar mode (range -10mA - +10mA)
ai<n> R <val> AI <n> (1 - 4) current value in µA
at<n>_mode* R/W 0 AT <n> (1 - 2) disabled (factory default)
at<n>_mode* R/W 1 AT <n> (1 - 2) enabled as PT100 sensor input
at<n>_mode* R/W 2 AT <n> (1 - 2) enabled as PT1000 sensor input
at<n> R <val> AT <n> (1 - 2) temperature value in °C/100

Analog Outputs - /sys/class/ionopimax/analog_out/

File R/W Value Description
ao<n>_enabled* R/W 0 Analog output (AO) <n> disabled (factory default)
ao<n>_enabled* R/W 1 Analog output (AO) <n> enabled
ao<n>_mode* R/W I Analog output (AO) <n> current mode (factory default)
ao<n>_mode* R/W V Analog output (AO) <n> voltage mode
ao<n>* R/W <val> Analog output (AO) <n> value, in mV (voltage mode - range 0-10240) or µA (current mode - range 0-20480)
(FW ver. < 1.9 accepts ranges 0-10000 and 0-20000 respectively for voltage and current mode)
ao<n>_err R <err> Analog output (AO) <n> errors register value. Bit 0 (LSB) set to 1 indicates an over-temperature error, bit 1 a load error, and bit 2 (MSB) a common mode error

Power Outputs - /sys/class/ionopimax/power_out/

File R/W Value Description
vso_enabled* R/W 0 VSO output disabled
vso_enabled* R/W 1 VSO output enabled (factory default)
vso* R/W <val> VSO voltage value in mV (11500 - 24500) (factory default: 12000)
vso_mon_v R <val> Actual voltage measured on VSO, in mV
vso_mon_i R <val> Current drain measured on VSO, in mA
5vo_enabled* R/W 0 5VO output disabled
5vo_enabled* R/W 1 5VO output enabled

Watchdog - /sys/class/ionopimax/watchdog/

File R/W Value Description
enabled R/W 0 Watchdog disabled
enabled R/W 1 Watchdog enabled
enabled W F Flip watchdog enabled state
expired(pollable) R 0 Watchdog timeout not expired
expired(pollable) R 1 Watchdog timeout expired
heartbeat W 0 Set watchdog heartbeat line low
heartbeat W 1 Set watchdog heartbeat line high
heartbeat W F Flip watchdog heartbeat state
enable_mode* R/W D Watchdog normally disabled (factory default)
enable_mode* R/W A Watchdog always enabled (ignores /enabled value)
timeout* R/W <t> Watchdog heartbeat timeout, in seconds (1 - 65535). Factory default: 60
down_delay* R/W <t> Forced shutdown delay from the moment the timeout is expired and the shutdown cycle has not been enabled, in seconds (1 - 65535). Factory default: 60
sd_switch* R/W <n> Switch boot from SDA/SDB after <n> consecutive watchdog resets, if no heartbeat is detected. A value of n > 1 can be used with /enable_mode set to A only; if /enable_mode is set to D, then /sd_switch is set automatically to 1
sd_switch* R/W 0 SD switch on watchdog reset disabled (factory default)

Power - /sys/class/ionopimax/power/

File R/W Value Description
down_enabled R/W 0 Delayed shutdown cycle disabled
down_enabled R/W 1 Delayed shutdown cycle enabled
down_delay* R/W <t> Shutdown delay from the moment it is enabled, in seconds (1 - 65535). Factory default: 60
off_time* R/W <t> Duration of power-off, in seconds (1 - 65535). Factory default: 5
up_delay* R/W <t> Power-up delay after main power is restored, in seconds (0 - 65535). Factory default: 0
down_enable_mode* R/W I Immediate (factory default): when shutdown is enabled, Iono will immediately initiate the power-cycle, i.e. wait for the time specified in /down_delay and then power off the Pi board for the time specified in /off_time
down_enable_mode* R/W A Arm: enabling shutdown will arm the shutdown procedure, but will not start the power-cycle until the shutdown enable line goes low again (i.e. shutdown disabled or Raspberry Pi switched off). After the line goes low, Iono will initiate the power-cycle
up_mode* R/W A Always: if shutdown is enabled when the main power is not present, only the Raspberry Pi is turned off, and the power is always restored after the power-off time, even if running on battery, with no main power present
up_mode* R/W M Main power (factory default): if shutdown is enabled when the main power is not present, Iono is fully powered down after the shutdown wait time, and powered up again only when the main power is restored
sd_switch R/W 1 Switch boot from SDA/SDB at every power-cycle
sd_switch R/W 0 SD switch at power-cycle disabled (factory default)

UPS - /sys/class/ionopimax/ups/

File R/W Value Description
enabled* R/W 0 UPS disabled
enabled* R/W 1 UPS enabled (factory default)
battery R 0 Running on main power
battery R 1 Running on battery power
status R 0 UPS status: idle
status R 1 UPS status: detecting battery
status R 2 UPS status: battery disconnected
status R 4 UPS status: charging battery
status R 5 UPS status: battery charged
status R 6 UPS status: battery in use
status R 8 UPS status: battery overvoltage error
status R 9 UPS status: battery undervoltage error
status R 10 UPS status: charger damaged
status R 11 UPS status: unstable
battery_charge R <n> Estimated battery charge percentage
charger_mon_v R <val> Voltage measured on battery charger output, in mV
charger_mon_i R <val> Current drain measured on battery charger output, in mA
battery_capacity* R/W <c> Battery capacity in mAh (100 - 60000). Writable only while UPS disabled. Factory default: 800
battery_v* R/W <n> Voltage rating of the battery in mV. Accepted values: 12000 or 24000. factory default: 12000
battery_i_max* R/W <c> Maximum charging current allowed. If set to zero, the value is derived from the battery capacity. Writable only while UPS disabled. Factory default: 0
power_delay* R/W <t> UPS automatic power-cycle timeout, in seconds (0 - 65535). Iono will automatically initiate a delayed power-cycle (just like when /power/down_enabled is set to 1) if the main power source is not available for the number of seconds set. A value of 0 (factory default) disables the automatic power-cycle

Power Supply Input - /sys/class/ionopimax/power_in/

File R/W Value Description
mon_v R <val> Voltage measured on power supply input, in mV
mon_i R <val> Current drain measured on power supply input, in mA

SD - /sys/class/ionopimax/sd/

File R/W Value Description
sdx_enabled* R/W 1 SDX bus enabled (factory default)
sdx_enabled* R/W 0 SDX bus disabled
sdx_enabled R/W 2 SDX bus disabled, reset to enabled upon power cycle (FW ver. >= 1.2)
sd1_enabled* R/W 1 SD1 bus enabled
sd1_enabled* R/W 0 SD1 bus disabled (factory default)
sd1_enabled R/W 2 SD1 bus enabled, reset to disabled upon power cycle (FW ver. >= 1.2)
sdx_default R/W A At power-up, SDX bus routed to SDA and SD1 bus to SDB by default (factory default)
sdx_default R/W B At power-up, SDX bus routed to SDB and SD1 bus to SDA, by default
sdx_routing R/W A SDX bus routed to SDA and SD1 bus to SDB (factory default)
sdx_routing R/W B SDX bus routed to SDB and SD1 bus to SDA

USB - /sys/class/ionopimax/usb/

File R/W Value Description
usb<n>_enabled R/W 0 USB <n> (1 or 2) disabled (power off)
usb<n>_enabled R/W 1 USB <n> (1 or 2) enabled
usb<n>_err R 0 USB <n> (1 or 2) OK
usb<n>_err R 1 USB <n> (1 or 2) fault

Fan - /sys/class/ionopimax/fan/

File R/W Value Description
always_on* R/W 0 The fan will activate automatically based on system state (factory default)
always_on* R/W 1 Fan always active
status R 0 Fan inactive
status R 1 Fan active

System Temperature - /sys/class/ionopimax/sys_temp/

File R/W Value Description
top R <val> Temperature value from sensor on the top side of the bottom board, in °C/100
bottom R <val> Temperature value from sensor on the bottom side of the bottom board, in °C/100

Serial - /sys/class/ionopimax/serial/

Requires FW version >= 1.6

File R/W Value Description
rs232_rs485_inv* R/W 0 RS-232 connected to UART, RS-485 connected to USB (default)
rs232_rs485_inv* R/W 1 RS-232 connected to USB, RS-485 connected to UART with TX enable line not controlled (use rs485_txe)
rs232_rs485_inv* R/W <baud> <B><P><S> RS-232 connected to USB, RS-485 connected to UART with TX enable line automatically controlled based on the specified parameters:
<baud> - baud rate: 1200, 2400, 4800, 9600, 19200, 38400, 57600, or 115200
<B> - bits: 7 or 8
<P> - parity: N (none), E (even), or O (odd)
<S> - stop bits: 1 or 2
Example: "9600 8N1"
rs485_txe R/W 0 RS-485 TX enable line control: transmission disabled
rs485_txe R/W 1 RS-485 TX enable line control: transmission enabled

Expansion Bus - /sys/class/ionopimax/expbus/

File R/W Value Description
enabled* R/W 0 Expansion bus disabled (factory default)
enabled* R/W 1 Expansion bus enabled
aux R 0 Expansion bus auxiliary line low
aux R 1 Expansion bus auxiliary line high
5vx* R/W 0 Expansion bus 5V power off (factory default)
5vx* R/W 1 Expansion bus 5V power on

System state - /sys/class/ionopimax/sys_state/

File R/W Value Description
status_all R <val> System state register value. Bitmap of all the following status flags from fan_status (bit 0 - LSB) to rs485_err (bit 13)
fan_status R 0 Fan inactive
fan_status R 1 Fan active
5vo_prot R 0 5VO output OK
5vo_prot R 1 5VO output protection enabled. Output temporarily disabled
5vx_prot R 0 Expansion bus 5V line OK
5vx_prot R 1 Expansion bus 5V line protection enabled. Output temporarily disabled
expbus_aux R 0 Expansion bus auxiliary line low
expbus_aux R 1 Expansion bus auxiliary line high
vso_prot R 0 VSO output OK
vso_prot R 1 VSO output protection enabled. Output temporarily disabled
ao<n>_prot R 0 AO <n> output OK
ao<n>_prot R 1 AO <n> output protection enabled. AO <n> temporarily disabled
vso_err R 0 VSO control OK
vso_err R 1 VSO control failure
ad4112_err R 0 Analog converter for analog inputs OK
ad4112_err R 1 Analog converter for analog inputs failure
ups_err R 0 UPS control OK
ups_err R 1 UPS control failure
led_err R 0 LEDs control OK
led_err R 1 LEDs control failure
sys_temp_err R 0 System temperature probes OK
sys_temp_err R 1 System temperature probes failure
rs232_err R 0 RS-232 interface OK
rs232_err R 1 RS-232 interface failure
rs485_err R 0 RS-485 interface OK
rs485_err R 1 RS-485 interface failure

Wiegand - /sys/class/ionopimax/wiegand/

You can use the DT lines as Wiegand interfaces for keypads or card readers. You can connect up to two Wiegand devices using DT1/DT2 respctively for the D0/D1 lines of the first device (w1) and DT3/DT4 for D0/D1 of the second device (w2).

File R/W Value Description
w<N>_enabled R/W 0 Wiegand interface w<N> disabled
w<N>_enabled R/W 1 Wiegand interface w<N> enabled
w<N>_data(pollable) R <ts> <bits> <data> Latest data read from wiegand interface w<N>. The first number (<ts>) represents an internal timestamp of the received data, it shall be used only to discern newly available data from the previous one. <bits> reports the number of bits received (max 64). <data> is the sequence of bits received represnted as unsigned integer

The following properties can be used to improve noise detection and filtering. The w<N>_noise property reports the latest event and is reset to 0 after being read.

File R/W Value Description
w<N>_pulse_width_max R/W <val> Maximum bit pulse width accepted, in µs
w<N>_pulse_width_min R/W <val> Minimum bit pulse width accepted, in µs
w<N>_pulse_itvl_max R/W <val> Maximum interval between pulses accepted, in µs
w<N>_pulse_itvl_min R/W <val> Minimum interval between pulses accepted, in µs
w<N>_noise R 0 No noise
w<N>_noise R 10 Fast pulses on lines
w<N>_noise R 11 Pulses interval too short
w<N>_noise R 12/13 Concurrent movement on both D0/D1 lines
w<N>_noise R 14 Pulse too short
w<N>_noise R 15 Pulse too long

MCU - /sys/class/ionopimax/mcu/

File R/W Value Description
config W S Save the current configuration as default to be retained across power cycles
config W R Restore the original factory configuration and default values
fw_version R <m>.<n> Read the firmware version, <m> is the major version number, <n> is the minor version number E.g. "1.0"

Secure Element - /sys/class/ionopimax/sec_elem/

File R/W Value Description
serial_num R 9 1-byte HEX values Secure element serial number

CAN

Check that the SocketCAN interface is correctly enabled by running:

ifconfig -a

you should see an interface named can0:

can0: flags=128<NOARP>  mtu 16
        unspec 00-00-00-00-00-00-00-00-00-00-00-00-00-00-00-00  txqueuelen 10  (UNSPEC)
        RX packets 0  bytes 0 (0.0 B)
        RX errors 0  dropped 0  overruns 0  frame 0
        TX packets 0  bytes 0 (0.0 B)
        TX errors 0  dropped 0 overruns 0  carrier 0  collisions 0
        device interrupt 199 

Initialize can0 specifying communication parameters and protocol options, e.g.:

sudo ip link set can0 up type can bitrate 1000000 dbitrate 8000000 restart-ms 1000 berr-reporting on fd on
sudo ifconfig can0 txqueuelen 65536

You can run some tests using the SocketCAN utilities provided by can-utils:

sudo apt install can-utils

Dump data from the bus:

candump can0

Generate random traffic:

cangen can0 -mv

Refer to the SocketCAN documentation for further details.