uTrak miniature tracker repository

Abstract

This repository contains software and hardware design files for uTrak - the tracker of a series of small high altitude balloons. The software is implemented for a MSP430 MCU, with test programs runnable on a PC. project documentation can be found here: http://www.dooce.de/dokuwiki/doku.php?id=projekte:utrak:start

The following tasks shall be performed by the software:

Filtering and reading GPGGA-sentences from GPS - extracting position, altitude
Measuring supply voltage with internal ADC
Reading die temperature with internal ADC
Generating telemetry frames (Including position, altitude, supply voltage, temperature)
Configuring the Si4060 transmitter IC
Power management for MCU and external hardware
Transmission of APRS position reports

GPS input

The MSP430 USART is used to store one NMEA-sentence to RAM (from $ to newline). Filtering and processing is controlled by a simple finite state machine. Fix data (position and altitude) are extracted and converted to HAB telemetry compatible format and APRS frames.

Telemetry generation

From valid GPS data and telemetry data, packets are generated. The text string is formatted to be sent in 7 bit ASCII over RTTY. APRS transmission is done on EU APRS frequency (144.800MHz) and the telemetry frequency.

Power management

Focus of the software is to get power consumption down as low as possible. This includes using all the available power saving features of the MSP430 and peripherals:

Low power modes of the MSP430
Disabling unused peripherals
Power down mode of the GPS module
Disabling RF stage

Hardware modifications

After v1, several modifications were made to the PCB to enable more features being possible. These include:

TCXO as reference source

Frequency stability was totally unacceptable with crystals. In addition, the datasheet wrongly states that a TCXO has to be connected to XIN, while it has to be connected to XOUT. Needed after commit: edc32003

Instead of the XTAL, solder TCXO with clipped sine output, 16.3676Mhz.
cut trace from C8 to XIN
solder C=100pF instead as C8
run wire from right pad of C8 to XOUT-pad (right pad of R5)
solder bridge over R6
do not place R4, R5 and R7

TCXO source as clock input to MSP430

As DominoEX needs to me modulated coherently, MCU and PLL need to run off the same clock. Therefore, the Si4060 will buffer the TXCO signal and output it via GPIO to the MCU. Needed after commit: ee2a82f8 until 752375ca

solder wire from MSP430 QFN PAD 21 (PJ.4, XIN) to Si4060 QFN PAD 9 (GPIO0)

Coarse Changelog

This changelog tries to summarize the development of the tracker firmware. See the git commit log for further information.

05-2014: Begin of development
09-2014: first test flight (RTTY 50 baud)
09-2014: change from the Linx-GPS to the uBlox M8Q module
10-2014: first flight with professional PCB & uBlox (0x01, 0x02)
11-2014: first flight with TCXO (0x03) - frequency stability improvement
10-2014: implementation of APRS transmission
11-2014: implementation of DominoEX16
11-2014: first flight with APRS & DominoEX16 (0x04)
12-2014: reverting to RTTY, now using 100 baud (0x05, 0x06)
07-2014: first good use of APRS: antenna now 2m dipole
07-2014: dropped support for DominoEX
07-2014: transmitting APRS only above a certain altitude (power savings)

thasti/utrak