The Dactyl-ManuDox Keyboard

This is a combination of the Dactyl, the Manuform and the ErgoDox keyboards, a parameterized, split-hand, concave, columnar, ergonomic keyboard.

Right now the documentation and files are still from the Dactyl-Manuform fork except for the main dactyl.clj file which already contains my WIP, but will probably be updated once I'm further along with my design.

Image of the first test print

Rows: 7
Columns: 5 and up
Row curvature
Column curvature
Row tilt (tenting)
Column tilt
Column offsets
Height

Assembly

Generating a Design

Setting up the Clojure environment

Generating the design

Run lein repl
Load the file (load-file "src/dactyl_keyboard/dactyl.clj")
This will regenerate the things/*.scad files
Use OpenSCAD to open a .scad file.
Make changes to design, repeat load-file, OpenSCAD will watch for changes and rerender.
When done, use OpenSCAD to export STL files

Tips

Printing

Pregenerated STL files are available in the things/ directory. When a model is generated, it also generates a .scad model for a bottom plate. This can be exported to a DXF file in OpenSCAD. The things/ directory also has DXF files for the bottom plate. When laser cut, some of the inside cuts will need to be removed.

This model can be tricky to print. It's wide, so I've had problems with PLA on a Makerbot with edges warping. This can cause the printer to think its head is jammed. Even if it successfully prints, warping can cause problems. On one print, the RJ-9 holder was squished, so I had to cut down my connector to fit.

If printed at Shapeways or other professional shops, I would not expect such problems.

Thingiverse

The 4x5 STL left/right pair from the things/ directory is in the thingiverse for public printing

Wiring

Here are materials I used for wiring.

I wired one half using the traditional approach of using the legs of a diode to form the row connections. (I'm not great at soldering, so this was challenging for me.) For this side, I used magnet wire to wire columns. That worked okay. The magnet wire is small enough, it wants to move around, and it's hard to tell if you have a good connection.

For another half, I used stripboard for the row connections. This allowed me to presolder all of the diodes. Then, I hot-glued this in place and finished the soldering of the other diode ends. I like this approach quite a lot. Connections for the diodes were much easier with one end fixed down. On this half, I also used copper tape to connect columns. This worked a bit better than the magnet wire for me. For a future version, I may try just bare tinned copper wire for columns (something like #20). With the stripboard, it's pretty easy keeping row and column connections separate.

Note that a telephone handset cable has leads that are reversed, so take this into account when connecting these leads to the controller.

The 3D printed part is the main keyboard. You can attach a bottom plate with screws. The case has holes for heat-set inserts designed to hold 3- to 6-mm long M3 screws. Then, I used wafer-head screws to connect a bottom plate. If wires aren't dangling, a bottom plate may not be needed. You need something on the bottom to keep the keyboard from sliding around. Without a plate, you could use a rubber pad, or you could dip the bottom of the keyboard in PlastiDip.

For more photos of the first complete wiring of v0.4, see Imgur.

This is how the rows/columns wire to the keys and the ProMicro

Alternative row-driven wiring diagram for ProMicro:

NOTE: you also make sure the firmware is set up correctly (ex: change row pins with col pins)

Firmware

Firmware goes hand in hand with how you wire the circuit. I adapted the QMK firmware here. This allows each side to work separately or together. This site also shows connections for the Arduino Pro Micro controllers.

License

The source code for generating the models (everything excluding the things/ and resources/ directories is distributed under the GNU AFFERO GENERAL PUBLIC LICENSE Version 3. The generated models and PCB designs are distributed under the Creative Commons Attribution-NonCommercial-ShareAlike License Version 3.0.

tonydero/dactyl-keyboard